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OUR PRODUCTION FACILITY

IMG_5183_edited_edited.jpg

OUR PRODUCTION
FACILITY

IMG_5183_edited_edited.jpg

OUR PRODUCTION
FACILITY

Akrelon incoming raw material lab
Akrelon monomer tanks
Akrelon underground flammable storage
Akrelon underground storage monitors
Akrelon underground storage checks
  • Incoming raw materials undergo strict quality checks to verify purity before use.​

  • Monomers are stored in underground tanks with a combined capacity of over 140 kL, providing secure and stable storage.​

  • We ensure safe storage year-round with continuous inhibitor monitoring, especially during prolonged summer conditions.

  • Automated transfer systems with precision flow meters enable seamless, low-touch movement from storage tanks to production, minimizing human intervention and enhancing reliability.

Akrelon acrylic emulsion facility
Akrelon acrylic emulsion pipelines
Akrelon automated process
Akrelon automated emulsion process
Akrelon intermediate storage tanks
Akrelon final emulsion overhead storage
  • Equipped with 316 stainless steel reactors and high-torque variable-speed mixers, our acrylic shop ensures optimal shear and uniform heat distribution throughout polymerization.

  • Automated process control systems manage monomer feed rates, initiator dosing, temperature profiles, and agitation (RPM) with high precision, reducing variability and operator dependency.

  • Each stage of the polymerization process is interlocked with in-process QC validation, with lab coordination to verify conversion, viscosity, before proceeding.

  • Post-polymerization, emulsions are held in jacketed, temperature-controlled holding tanks (10–20 kL) under constant agitation, ensuring stability and homogeneity prior to spray drying.

Akrelon spray tower
Akrelon spray tower ancillary equipment
Akrelon spray tower controllers
Akrelon spray tower cyclone bottom
Akrelon spray tower cyclone top
  • 300–400 MT of acrylic powder produced per month in our iconic spray-dryer tower, ensuring high-volume, consistent output tailored to customer needs.

  • Moisture content, inlet and outlet temperatures, powder flow are precisely controlled in the spray-dryer to deliver uniform and high-quality results across each batch.

  • High-pressure nozzle atomization system ensures fine and consistent droplet formation, improving drying efficiency and product quality.

  • Equipped with a sophisticated explosion venting system, ensuring maximum safety and preventing potential blasts during operations.

  • Focus on maintaining low volatile organic compound (VOC) levels, with strict ppm limits on emissions to ensure safe working conditions and protect operator health.

Akrelon blender room
Akrelon warehouse
  • After passing rigorous QC tests, our PVC additives are securely packed in HDPE-lined bags to maintain quality during storage.

  • Warehousing is efficiently managed using a SAP-based system with FIFO processing, ensuring accurate inventory tracking and optimal stock rotation.

  • With in-house capacity of up to 200MT and expanding, our warehousing setup supports growing production demands and ensures reliable storage.

  • Our advanced logistics system allows for quick dispatch within 24-48 hours from order receipt, ensuring timely delivery to our customers.

Raw material management
Acrylic Emulsion Polymerization
Spray-Drying
Warehousing & Inventory Controls
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